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Food & BeveragesImplementation Services

Recall response cut from days to hours across 400 SKUs

A food and beverage manufacturer running 400 SKUs across 3 plants couldn't trace lots in under two days. ETHX implemented Fusion Process Manufacturing with full lot traceability and recall workflows.

Client
Food & Beverage Manufacturer
Duration
12 weeks
not days
Hours
Modules
2

* Food & Beverage Manufacturer (placeholder)

The Challenge
  • 400 SKUs across 3 plants with weak lot traceability
  • Recall drills taking 2+ days to map upstream/downstream lots
  • FSMA audit pressure to prove one-up / one-down trace
  • Cold-chain visibility gaps between DCs and stores
Our Approach
  • Fusion Process Manufacturing rollout with formula library and lot control
  • Lot, expiry, and shelf-life model designed with QA team
  • Recall workflow with one-up / one-down upstream and downstream trace
  • Cold-chain integration via OIC and IoT sensors
  • Mock recall drills run weekly during hypercare
The Outcome
  • Recall response time down from days to hours
  • FSMA-compliant traceability across all 400 SKUs
  • Cold-chain alerts catching exceptions in under 5 minutes
  • Zero findings on the next FSMA audit
Tech stack
Oracle Fusion Process ManufacturingOracle Fusion SCMOracle Integration Cloud (OIC)IoT sensor integration

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